Expro has completed the world’s first fully remote five-plug cementing operation in Saudi Arabia, a breakthrough that places safety at the forefront of well construction practices.
The operation used Expro’s Generation-X Remote Plug Launcher (RPL) and SkyHook cement-line make-up device, allowing a multi-stage cementing job to be carried out with no red-zone entry or man-riding activities. By removing workers from high-risk areas, the system significantly reduced exposure to hazards while maintaining precise operational control.
The achievement builds on Expro’s first cementing job in the Kingdom earlier this year, highlighting a fast ramp-up in regional capability. In May, the company applied the technology on a high-pressure gas well with a 9-5/8” casing run, which is the longest of its type in the field. All five plugs were loaded in a controlled environment and remotely launched at the well site, streamlining the process and improving well integrity.
Expro reports that the technology not only reduces rig time but also enhances safety and consistency. In another deployment, it enabled cement displacement through the top drive at up to 13 bpm, producing cleaner wellbores and cutting static wellbore time.
With these results, Expro is reinforcing its commitment to safer and more efficient operations in Saudi Arabia and beyond. The company sees its remote cementing systems as a step towards industry-wide adoption of automated solutions designed to protect people while improving performance in challenging environments.
Jeremy Angelle, vice president of well construction at Expro, said, “Our entry into Saudi Arabia is more than just geographic expansion - it’s about transforming cementing operations through advanced engineering. This breakthrough showcases our Generation-X and SkyHook technologies as world-class innovations that drive measurable safety and efficiency gains.
“Both the Generation-X™ launcher and SkyHook™ system were designed with safety, control, and field adaptability in mind,” added Angelle. “To see them deliver such strong results in a new region is a proud moment, and a signal of what’s possible as we grow our well construction capabilities globally.”
